Calendering |

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Zenith has pioneered many improvements in calender design, which have resulted in products of greatly improved quality and economy of production.
Calenders are made in a wide range of sizes, from small laboratory unit to the big production machines. They are furnished with two, three, four or more rolls and with rolls in different arrangements.
Calenders of all sizes incorporating the latest features for obtaining uniform coating and sheet thickness, better productivity and processing of rubber. |
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| Roll Configuration |
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O |
OO |
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O |
O |
O |
O |
O |
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O |
O |
O |
O |
O |
O |
OO |
O |
O |
O |
O |
O |
OO |
OO |
OO |
Three Roll Vertical |
Three Roll Inclined |
Four Roll Vertical |
Five Roll Inverted(L) |
Four Roll (L) |
Four Roll (Z) |
Four Roll Inclined (Z) |
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Outline Specifications of Calenders |
Size Of Roll
Dia. X Length |
Line Speed
Per Minute ( App.) in Mtrs. |
Max. Width of
Product |
Electric Motor
H.P. |
6” x 18” |
7 |
14” |
7.5 |
8” x 24” |
7 |
20” |
10 |
10” x 30” |
7 |
26” |
15 |
12” x 36” |
9 |
30” |
25 |
14” x 42” |
9 |
36” |
40 |
16” x 48” |
9 |
42” |
50 |
18” x 54” |
9 |
48” |
60 |
22” x 66” |
9 |
60” |
100 |
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| Thickness of Sheets 1 mm to 10 mm |
| Line speed of the calendars can be changed as per customer’s requirement |
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Bed Plate |
The basic bed is steel fabricated and perfectly machined. Single place on which whole machine with Gear Box and Motor are fitted. No deep foundations are required. |
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Sand Caps (Webs) |
Well designed for load bearing under extreme working conditions, A – Grade coating / steel fabricated setting Machinery system. |
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Roller Of Calender |
Chilled Alloy cast iron rolls, in center “HOLLOW” for efficient coating / heating system are provided. |
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Nip Adjustment |
Nip adjustment manual or motorized to be provided as per customer requirements. |
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Journal Box Busher |
Boxes made out by graded cast iron and Bushes are of Gun metal / Phosphorus Bronze. |
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Reduction Gear Box |
Worm reduction gearboxes of appropriate specification ratio and with torque absorbing. |
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| NOTE : Technological improvement may result in change of specification which customer will have to accept. |
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